In the production of gummies, toffees, and chewy soft candies, controlling Brix levels and crystallization is essential for ensuring a high-quality final product.
PROFORM’s Intruder combines four functions into one machine, enhancing efficiency in the production of soft candies.
Crystallization in Candy Production:
Crystallization is a fundamental process in candy manufacturing, affecting the consistency and shelf life of the product. In soft or chewy candies like gummies and toffees, controlling crystallization prevents the candy from becoming grainy or hard. To maintain softness, both the timing and temperature during cooking and cooling must be carefully regulated.
Brix Levels: The Key to Perfect Texture:
Brix levels measure the sugar content in a solution, directly influencing the hardness and chewiness of the candy. Depending on the type of candy being produced, Brix levels can vary. For instance:
- Gummies: Require Brix levels between 70 and 80 to achieve the desired elasticity.
- Toffees: Need around 85 Brix for a chewy consistency without being sticky.
- Soft candies: Typically range from 78 to 85 Brix, depending on the specific recipe.
- Throughput capacity: Starting at 150 kg per hour up to 1 ton.
PROFORM’s Intruder: Innovation in Candy Production
The Intruder by PROFORM is a machine that combines four functions in a single unit, significantly optimizing candy production. This advanced technology offers:
- Continuous mixing: Ensures a homogeneous blend of ingredients, crucial for uniform crystallization.
- Extrusion: Allows shaping candies into a wide variety of forms while maintaining consistent texture.
- Precise dosing: Guarantees stable Brix levels, avoiding quality variations between batches.
- Cooling: Controls temperature throughout the process, ensuring proper crystallization without compromising the softness or elasticity of the candy.
Candy production requires a deep understanding of crystallization processes and Brix level control. Equipment like PROFORM’s Intruder allows producers to optimize every stage of manufacturing, ensuring high-quality products with consistent texture and flavor. This results in greater efficiency and reliability in producing soft and chewy candies.
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